5052 vs 6061 aluminum plate: Performance comparison and Selection guide

2025-03-20 15:34:38

In the manufacturing industry, the choice of aluminum plate directly affects the strength, corrosion resistance and processing efficiency of the product. However, faced with the two commonly used aluminum alloy models of 5052 aluminum plate and 6061 aluminum plate, many users are often confused about “how to balance performance and cost”. This article will deeply compare the core differences between the two, combined with typical application scenarios, to help you quickly lock in the best solution!

‌Common scenarios of 5052 vs 6061 aluminum plate

  • Automobile and rail transportation

The common points of the two: lightweight design, good welding performance, and can replace some steel parts.

‌5052 aluminum plate‌: used for body coverings and ship sheet metal parts, with excellent rust resistance to cope with humid environments.

‌6061 aluminum plate‌: used to manufacture truck wheel hubs and subway car frames, relying on high strength to support dynamic loads.

  • Industrial Equipment and Hardware Manufacturing‌
5052 aluminum alloy Vs 6061 aluminum alloy

‌Instrument Bracket‌: The corrosion resistance of 5052 is suitable for chemical environment, and the rigidity of 6061 meets the needs of precision instruments.

‌General Sheet Metal Parts‌: Both can be formed by bending and stamping, and are used for chassis shells, lockers, etc.

The core difference between 5052 vs 6061 aluminum plates

Project‌ 5052 aluminum plate‌ 6061‌ aluminum plate‌
Alloy Al-Mg alloy (mainly Mg) Al-Mg-Si alloy (Mg+Si)
Tensile strength‌ ≤225 MPa(H32 temper) ≥180 MPa(T6 temper)
‌Corrosion resistance‌ ‌★★★★☆ ‌★★★☆☆
‌Processing characteristics‌ Easy to bend, low deformation, suitable for cold forming Good machinability, but stress relief is required after processing
Mainstream thickness‌ 0.3-150mm (Sheet metal/coil) 0.5-500mm (Thick plate/bar)

 

How to choose 5052 vs 6061 aluminum plate?

Q:Does it need frequent bending? ‌

A:The first choice is 5052 aluminum plate, which has excellent plasticity and is not easy to crack during cold processing.

Q:‌Is it exposed to a humid/corrosive environment? ‌

A:The first choice is 5052 aluminum plate, which can resist salt spray and rain erosion without additional treatment.

Q:‌Is it subjected to high loads or impacts? ‌

A:The first choice is 6061 aluminum plate, and the strength of 6061 T6 aluminum plate is increased by more than 30% after heat treatment.

Q:‌Is it required to process precisely (such as CNC cutting)? ‌

A:The first choice is 6061 aluminum plate, which has high hardness and smooth cutting surface, suitable for precision parts such as mobile phone card slots.

Q:Is the budget sensitive? ‌

A:The first choice is 5052 aluminum plate, which reduces the cost by about 20% at the same thickness.

Recommended typical industry applications ‌

  • Prefer 5052 aluminum plate

◆ Shipbuilding ‌: deck, cabin wall (seawater corrosion resistant).

◆ ‌Cold chain equipment‌: refrigerated truck body, cold storage bracket (anti-condensation water rust).

◆ ‌Electronic housing‌: flexible circuit board bracket (requires multiple bending).

  • 6061 aluminum plate is preferred‌

◆ Aerospace‌: drone frame, landing gear components (high strength requirements).

◆ Mold manufacturing‌: injection mold substrate (wear-resistant, easy to process).

◆ Consumer electronics‌: high-end mobile phone middle frame (fine texture after oxidation).

Advantages of Flait Aluminum

5052 aluminum plate and 6061 aluminum plate have their own advantages, and the key lies in accurately matching application requirements. As a supplier who has been deeply involved in the field of aluminum alloy plates for many years, we provide one-stop solutions, including:

✅ ‌Precise material selection consultation‌: Recommend the best model and specifications according to your working conditions.

✅ ‌Customized processing‌: Laser cutting, bending, and oxidation treatment are completed in one stop.

✅ ‌Quality assurance‌: Full process traceability, in line with GB/T 3880, AMS and other standards.

 

Original Source:Automobile Aluminum Sheet Plate

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